Nylon is the strongest material most FDM printers can run — better inter-layer bonding than PETG, higher heat resistance than ASA, and a toughness that lets functional parts genuinely last. The catch is moisture. Here's how to manage it and get excellent results.
Nylon — formally Polyamide (PA) — is a semi-crystalline thermoplastic that's been used in engineering applications for decades. In FDM printing, it stands out for one quality above almost all others: exceptional toughness. Where PLA shatters under impact and PETG bends and creeps under sustained load, nylon absorbs energy and bounces back. Gears, hinges, cable clips, tool holders, structural brackets — parts that need to survive real mechanical stress belong in nylon.
There are two grades you'll encounter in FDM: PA6 (standard nylon 6) and PA12 (nylon 12). PA6 has marginally higher strength and heat resistance; PA12 is significantly less hygroscopic and easier to print. For most users, PA12 is the better starting point. It's more forgiving, holds dimensional accuracy better, and still delivers the toughness and heat resistance that make nylon worth using in the first place.
Nylon also bonds to itself exceptionally well between layers — better than PETG, better than ASA. This means printed nylon parts are more isotropic (more equal strength in all directions) than most other FDM materials. A structural part printed in nylon is genuinely stronger than the same part in PETG or PLA, not just in marketing copy.
The choice between PA6 and PA12 comes down to one trade-off: PA6 is mechanically superior but significantly harder to manage. PA12 is easier to print, holds its shape more consistently, and still delivers most of what makes nylon worth using. Unless you specifically need maximum heat resistance or tensile strength, start with PA12.
| PROPERTY | PA6 (Nylon 6) | PA12 (Nylon 12) |
|---|---|---|
| Moisture Absorption | Very high (3–4% by weight) | Low (1.3–1.5% by weight) |
| Tensile Strength | Higher (~80 MPa printed) | Slightly lower (~65 MPa printed) |
| Heat Deflection Temp | ~170°C | ~150°C |
| Printability | Difficult — warps significantly | Moderate — manageable warping |
| Dimensional Stability | Poor (absorbs moisture after printing) | Good |
| Chemical Resistance | Good — oils, fuels, solvents | Excellent — broader chemical resistance |
| Best For | Maximum strength structural parts | Gears, clips, brackets, daily-use parts |
| Nozzle Required | Hardened steel recommended | Brass works; hardened steel preferred |
No other common FDM material punishes wet filament as severely as nylon. PA6 can absorb enough atmospheric moisture to be completely unprintable within 12–24 hours of opening in a humid environment. PA12 is more forgiving, but still noticeably degrades within 48 hours. If you're not printing with dry nylon, you're not printing nylon — you're fighting it.
Signs of wet nylon are unmistakable: popping and crackling sounds from the nozzle as water vaporises, a foamy or bubbly surface texture, significantly reduced layer bonding, and visible steam wisps from the hot end. Wet nylon prints are brittle, dimensionally inaccurate, and visually rough. There's no tweaking settings to compensate — you must dry the filament.
Dry PA6 at 80–90°C for 8–12 hours. Dry PA12 at 80–85°C for 6–8 hours. A food dehydrator set to maximum or a dedicated filament dryer (the Bambu Lab Filament Hub, eSUN eBox, or Creality Filament Dryer all work) handles this without any risk to the spool. A standard kitchen oven can work if you can trust it to hold temperature accurately and the spool is metal-core — plastic spools risk warping above 70°C.
Print nylon directly from the dryer whenever possible. A dryer running during a long print is far better than a spool sitting open in the workshop. Many experienced nylon printers seal fresh spools with desiccant immediately and only open them for printing. See our complete filament drying guide for dryer comparisons and timing for every material.
Nylon rewards careful setup. The settings below are tested starting points — tune from these rather than beginning from scratch. For Bambu Lab users, Bambu Studio and OrcaSlicer both include PA profiles that are reasonable baselines, though they sometimes under-estimate required drying and run fans too aggressively on open-frame machines.
| SETTING | RECOMMENDED VALUE | NOTES |
|---|---|---|
| Nozzle Temperature (PA6) | 250–270°C | Start at 255°C; increase for better layer bonding on structural parts |
| Nozzle Temperature (PA12) | 240–260°C | 245–250°C covers most brands reliably |
| Bed Temperature | 70–90°C | 80°C on textured PEI + thin glue stick layer; 70°C can work for PA12 on small prints |
| Enclosure / Chamber Temp | 40–50°C | Required for parts over 80mm. Bambu X1C/P1S ideal. Open-frame needs enclosure modification |
| Part Cooling Fan | 0–15% | Minimal or off for most of the print; small amount acceptable for bridging only |
| Print Speed | 30–60 mm/s | Slower = better layer bonding and less warping. Don't push nylon like PETG |
| Retraction Distance | 0.5–1.5 mm | Direct drive (Bambu): 0.5–1 mm. Bowden: 3–6 mm. Nylon strings but excess retraction causes clogs |
| Brim | 8–12 mm | Strongly recommended for all PA6 prints and any PA12 print over 60mm |
| Nozzle Type | Hardened steel | Brass works for plain PA12; hardened steel required for PA-CF, PA-GF variants and recommended for all nylon |
Bambu Lab's enclosed printers — the P1S and X1 Carbon — are genuinely excellent nylon printers. The heated chamber, direct-drive extruder, and hardened nozzle (X1C) or optional hardened upgrade (P1S) make everything easier. PA12 profiles in Bambu Studio are particularly well-tuned; PA6 needs more temperature and slower speeds than the default profile suggests.
The A1 Mini and A1 are not suitable for nylon in their stock configuration. No enclosure means no chamber heat, and large nylon prints will warp without exception. Small PA12 parts (under 50mm in any direction) can sometimes succeed on the A1 Mini if you box in the printer and use a brim, but it's not a reliable workflow.
The full Bambu AMS with active drying (AMS 2 Pro on P2S, or the original AMS with the AMS Hub) can run nylon reliably — the active drying keeps moisture absorption in check during long multi-spool prints. AMS Lite does not actively dry, so nylon loaded into AMS Lite is exposed to ambient humidity during the print. For multi-colour nylon workflows, full AMS with drying is the correct setup. Plain single-colour nylon prints from a spool dryer running alongside the printer work equally well.
Plain PA12 can run through a brass nozzle for a spool or two, but hardened steel is a better long-term choice even for unfilled nylon. For PA-CF or PA-GF (glass-filled) variants, hardened steel or ruby is mandatory — filled nylons will destroy a brass nozzle within a spool. Bambu's own hardened steel nozzles are a reliable upgrade. See our Bambu nozzle guide for a full comparison.
Nylon quality varies more than most materials. Cheap PA with poor drying at the factory will perform worse than good PA12 even after home drying, because the polymer itself degrades during extrusion if it was wet during manufacturing. Stick to brands with documented quality control and proper vacuum sealing.
| BRAND / PRODUCT | GRADE | BEST FOR | APPROX PRICE | NOTES |
|---|---|---|---|---|
| Bambu Lab PA12-CF | PA12+CF | Bambu X1C/P1S users | ~€35/kg | Pre-tuned profiles, excellent stiffness. Requires hardened nozzle. Best starting point for Bambu users |
| eSUN ePA-CF | PA+CF | Functional mechanical parts | ~€28/kg | Consistent diameter, reliable moisture packaging, good value for carbon-filled performance |
| eSUN ePA | PA6 | High-strength unfilled nylon | ~€22/kg | Good entry point into PA6. Vacuum sealed. Needs aggressive drying (90°C, 10+ hours) |
| 3DJake PA12 (various) | PA12 | EU buyers, budget-conscious | ~€18–22/kg | Widest stock selection in Europe, fast EU delivery. Good for first nylon experiments without overspending |
| Polymaker PolyMide PA12-CF | PA12+CF | Dimensional accuracy, low warp | ~€32/kg | Specifically engineered for low warping. Excellent for first-time nylon printers who want CF stiffness |
| Prusament PA11 CF | PA11+CF | Bio-based, tight tolerances | ~€38/kg | PA11 (bio-nylon from castor oil) has better impact toughness and slightly lower moisture absorption than PA6. ±0.02mm diameter |